Service · Services
Mold Manufacturing Services
From P20 soft tooling to H13 / S136 hard tooling, hot runner, multi-cavity, two-shot, and insert molds, covering the full cycle from prototyping to million-part production.
Mold Types
- Soft Tooling / Bridge Tooling: P20 / 7075 aluminum, 5,000-30,000 shot life, 7-15 day lead time, ¥3,000-50,000
- Production Hard Tooling: H13 / S136 / NAK80 (HRC 48-58), 500,000-1,000,000 shot life, 25-45 day lead time, ¥30,000-300,000+
- Multi-Cavity Molds: 4 / 8 / 16 / 32 cavities, with hot runner and balanced runner systems
- Two-Shot / Two-Material Molds: Hard-hard overmolding / TPE overmolding, 1+1 or 2+2 stations
- Insert Molds: Metal inserts / nuts / studs pre-placed before injection
- Die Casting Molds / Die Casting Fixtures: For aluminum / zinc alloy die casting
Mold Development Process
- Free DFM Review (1-3 days): Identify draft angle / wall thickness / shrinkage / undercut / ejector pin location / gate selection issues, issue review report
- Mold Flow Analysis (Optional): Moldflow / Moldex3D simulation of filling, packing, cooling, and warpage
- Mold Design: Parting line, runner, cooling channel, ejection system, insert structure
- Mold Manufacturing (10-40 days): Rough machining → CNC finishing → EDM → Polishing / Texturing → Assembly
- T1 Trial: First samples delivered free of charge, appearance and dimensional verification
- Mold Modification and T2 / T3: Adjustments based on feedback, final sign-off for SOP
Mold Ownership and Maintenance
- Paying customers own 100% of the mold, as explicitly stated in the contract
- Free maintenance during production (cleaning / rust prevention / polishing upkeep)
- Upon termination of cooperation, molds are returned or destroyed per customer request (destruction video evidence provided)
- NDA protection throughout; mold structure and drawings are not disclosed